CRG Research Report
Camaro Cross-Ram Intake Manifolds
© 2000-2010,
Camaro Research Group
Primary Author -
Reviewed by the CRG
Last Edit: 09-Aug-2000
Previous Edit:
Original Release: 09-Aug-2000
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Multiple-carburetion intake manifolds were a popular
performance item amongst the major auto manufacturers right
on up to the Camaro's introduction for the 1967 model year.
Due, in part, to some negative publicity that General Motors
received in the mid-60s regarding the crash safety results
of its cars, GM restrained the image of "all-out"
performance by no longer allowing its car divisions to
produce cars with more than one carburetor (Corvette and
Corvair were the only exceptions from '67 on). Thus, the
Camaro started its life without the dazzle of a flashy
multi-carb system.
Informed Camaro enthusiasts are aware, however, that a
cross-ram intake manifold was made available by General
Motors for the Camaro. This manifold owes its existence to
the Camaro racing program. The Camaros in the '67 Trans-Am
series had been running the standard single four-barrel on
the 302-cubic-inch engine. Their main competitors were the
Mustangs and Cougars that featured 289-cubic-inch engines
and two four-barrel carburetors. One might assume that since
the Ford products had more carburetors, that the Camaro was
out-classed that first year, horsepower-wise. Not so.
According to the April '67 issue of Sports Car Graphic, the
horsepower ratings for the main competitors were as follows:
Dodge Dart 365 HP (273 cubic-inches)
Mercury Cougar 390 HP (289 cubic-inches)
Ford Mustang 375 HP+ (289 cubic-inches)
Chevy Camaro 403 HP (302 cubic-inches)
The Camaro more than held its own, in large part because it
had a cubic-inch edge on its competition, not to mention
being equipped with a huge, 800-cfm, four-barrel carb.
However, Product Promotion Manager Vince Piggins, Chevrolet
Engineering, and Winters Foundry wisely didn't rest on their
laurels, and proceeded to work on the development of a
double-four-barrel (2x4) intake manifold, which would help
to keep Camaro at the front of the pack in subsequent racing
seasons. With the appearance of a new, larger powerplant
from Ford (the infamous "tunnel-port" 302) in 1968, and the
new AMC Javelins with their twin-four-barrel-equipped 290s,
this was a wise decision.
Since GM had banned multiple carburetion from most of its
production cars, a 2x4 manifold would have to be developed
with the intent that it was to be sold as a service
replacement part. This was a valid procedure as far as the
SCCA racing sanctioning body was concerned, as long as the
parts were technically available to everyone that was
racing, and not just the factory racing teams. The intent
was to keep the racing as close and interesting as possible
and to allow the independent entries to be competitive with
the factory teams.
It should be understood then that no Z-28 was ever
factory-built with a cross-ram intake manifold. Not only was
there no need (the racing teams were officially able to use
the part without having it on the production car), but GM
edict said "this shall not be done" - period. The proof that
this was not a production item is in the assigned engine
stampings for the 302. Flint Engine and the vehicle assembly
plants would need a separate code to identify a motor
assembly with any unique components. There are no obscure
engine codes in the Chevrolet records to indicate that
anything but a single-4-barrel-equipped 302 was ever
assembled by the factory. It is possible that a dealer may
have converted a car prior to delivery, but most of these
manifolds were owner-installed.
GM Cross-Ram Manifold
(Click on any image to
expand it)
| Right Front |
Left Front |
Left Side (off car) |
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The cross-ram intake manifold was developed for the 302
engine using knowledge obtained during experimentation on
the MK IV big-block. During the October-November 1967 time
frame, the first prototype 302 cross-ram manifolds (with
experimental part numbers) were cast. The identification of
these early manifold parts can become confusing but,
basically, the earliest bottom pieces to the manifolds had
no readily visible part number and had a large Winters
Foundry "snowflake" (foundry mark) on top of the #1 intake
runner. The later bases typically had a part number on top
of the #1 runner and a smaller version of the foundry mark.
Also, the hole for the vacuum fitting was moved from the
base in early units to the lid. A list of the cross-ram
components, taken from an internal GM specification sheet,
follows:
Qty P/N Description
--- ------- ---------------------------
1 3941124 Manifold assembly, Inlet
1 3947032 Inlet manifold gasket unit
2 3941140 Carburetor assembly
8 120368 Nut, Carburetor
2 3881847 Gasket, Carburetor
1 3942593 Pipe assembly, Fuel pump
1 3942595 Pipe assembly, Carburetor fuel
1 3942594 Manifold, Carburetor fuel
1 3942596 Pipe assy, Carb. fuel to L.H. side carb.
1 3942597 Pipe assy, Carb. fuel to R.H. side carb.
1 3941160 Rod assy, Front to rear carb.
1 3928326 Rod assy, accelerator rea[r] pedal
1 9413182 Retainer, Accelerator pedal rod
1 3941168 Cable assy, Accelerator control
1 393292 Retainer, Cable to accelerator pedal lvr.
1 3942592 Bracket assy. Accelerator control cable
1 3921617 Clamp, Accelerator control cable
1 120706 Bolt, Accelerator control cable clamp
1 9419727 Screw, Accelerator control cable to dash
2 3942584 Screw, special 10-32 x .92 socket head
2 3942587 Spacer, special
2 9416980 Nut, Carb rod to lever screw
1 3946801 Bracket, Accelerator pull back spring
1 3939748 Spring, accelerator pull back
1 3701777 Gasket, water outlet
1 3932344 Gasket, ignition distributor
1 3941132 Gasket, Manifold top plate to base
This list of parts appears to be for the earliest cross-ram
configuration, due to the use of the very early carburetor
part number. These early Holley carburetors (585 cfm) may
have only been used during initial development work. They
were quickly replaced by two 600-cfm Holleys (LIST 4210,
#3942595) which were dual-inlet units with a single
accelerator pump, cam-actuated secondaries and no choke. By
the summer of '68, these carbs were replaced again with a
different pair of 600-cfm Holleys. These were LIST 4295,
#3957859, and again featured dual inlets, cam-actuated
secondaries with a secondary accelerator pump, and no choke
provision.
The development of the cross-ram intake manifold had the
desired results. Horsepower increased to as much as 465,
with improvements in peak torque as well, up from 340 lb-ft
to 365 lb-ft at 5600 rpm. Cowl-plenum-fed, cold-air
induction systems, similar to that used for the 1x4
manifold, were developed and subsequently revised until the
change in '69 to the familiar ZL2 hood scoop (a.k.a. the
"cowl hood"). The increase in horsepower combined with help
in many other areas, not to mention a certain degree of
luck, helped Camaro gather the '68 and '69 Trans-Am
championship.
Today, it is still possible to find an original example of
one of these exotic manifolds. All it takes is a mere $3000
- $5000 and you're set! While they're a beautiful piece to
behold, they generally are not street-worthy and typically
wind up being more of a nuisance than a pleasure, especially
if you're not going to drive the car hard. (See Author's
Notes below.)
It's also noteworthy to mention that several aftermarket
companies made similar cross-ram intake manifolds
(Offenhauser and Edelbrock to name a couple), and while not
exact duplicates, they are worthy of consideration due to
their somewhat cheaper prices. The Offenhauser manifold is a
fairly close copy, with the lower-half being almost
identical to the GM part. The upper-half of the "Offy"
manifold is similar to the GM part, but with distinct
differences, including: 1) the ridge that follows the edges
on the top piece is inset further than on the GM manifold,
2) the "Offy" manifold has provisions for a manual throttle
linkage (the GM version doesn't), and 3) the Offenhauser
name is name cast in two places. The Offenhauser base
casting is quite similar in appearance to the GM part; the
four photos below show the casting number and date code for
each.
GM and Offenhauser Casting Details
(Click on any image to
expand it)
| Casting Number |
Date Code |
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GM |
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| Offenhauser |
The Edelbrock cross-ram manifold is a less-faithful copy
than the Offy. The bottom-half has the thermostat outlet
done in the more traditional, 4-barrel-manifold style,
rather than being tilted forward 90-degrees, like the other
two. The Edelbrock lid also has no ridge at all around the
edge (unlike either GM or Offy), has provisions for a manual
throttle linkage (like the Offy), and is cast with the
Edelbrock name on it. Also unlike either the GM or Offy
units, the Edelbrock has neither a casting number nor a date
code.
Comparison of Cross-Ram Castings
(Click on any image to
expand it)
| Isometric |
Tops, Apart |
Bottoms, Apart |
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GM |
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Edelbrock |
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| Offenhauser |
Also note that some non-GM "side-by-side" cross-ram intake
manifolds were produced (such as Edelbrock's XC8), but these
do not have a removable top half and are more easily
distinguishable from the GM offering. There were also
alternate tops for several of the manifolds, as typified by
the single-four version of the Offy cross-ram, shown below.
A 3x2 top (not shown) for the Offy was also produced.
Offenhauser Single-Four
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Author's Notes:
- The information in this article is intended as a primer on
the subject. For a much more detailed analysis, Wayne
Guinn's book, Camaro Untold Secrets, is highly
recommended reading.
-
The cross-ram intake manifold was not intended for street
use, but rather for Trans-Am racing, to create power at
engine speeds above 3000 rpm. That being said, many people
have tried to run them on the street. Some claim to have
found a combination of components (gearing, headers, carb
re-jetting, etc.) that will allow satisfactory street
operation of the cross-ram manifold. Whether effective or
not, such tuning tips are beyond the intended scope of this
article. A future article may deal with cross-ram tuning if
enough definitive information can be gathered.