In the above list, the first 01C build is my car. It and the next two 01C built cars have BDY numbers lower than the last 01B built car in the list. From the trend of the 1st seven BDY numbers in the list, you would have expected my car, 220831 to have been an 01A build and the next two 01C cars (225292 and 225431) to have been late 01A or 01B built cars. But all three were delayed, for some reason, to 01C builds.
I know there are a lot of reasons why a car’s production could have been delayed including something as mundane as not having the correct color floor mats in stock at the time resulting in the building of the car being delayed until the floor mats were in stock (along with everything else required).
First of all, there were about 7,000 dealers ordering cars at that time. They were not equal in terms of influence with the Zone or the factory. A high volume dealer in a large metro area is in a position to demand and get better delivery lead time than a small dealer in a rural area.
For standard models parts availability is not much of an issue. Like many products cars are planned to a sales forecast. Chevy knew most Camaros [50%] will be ordered with the standard 8 cylinder engine. At both plants the production rate is 912 units per day; the constraint being body production or paint. So Chevy plans for about 450 standard 8 cylinder engines daily for each Camaro plant. All other standard components, same planning. Remember that production of everything is constrained by something.
What can become a problem is optional models/equipment. Chevy probably initially forecast 16,000 Z/28s for '69, twice '68 production, and planned accordingly. That means they needed 320 472 intakes, 4053 carbs, 480 distributors etc per week and tooled up for those numbers. When dealers started ordering 500 Z/28s per week, they could not meet that demand. November '68 Chevy sent a letter to dealers stating they would not accept Z/28 orders until further notice.
The BDY number was not assigned when the car was ordered; it was assigned when the order was confirmed back to the dealer. Norwood and Van Nuys were on the same system. All the confirmation meant was that the car could and would be built. At that point it was not scheduled. The BDY number has nothing to do with the scheduling of production.
At some point planners have to decide whose cars are getting built that week. Since there was very limited room to store them the ship to location had to be a major factor. Paint color may have been a factor; they did not have 18 paint booths. Cars also vary in labor content due to optional equipment; you can't schedule 75% of the days' cars to get vinyl tops. At the point an order was scheduled the dealer was sent a “Scheduled Price Sheet.” Very similar in appearance to a window sticker, it listed a scheduled shipping date.
So a Camaro built after cars ordered later was not necessarily delayed; it was simply scheduled that way.